Foam Carving & Hard Coating
At 428 Design & Fabrication, we offer highly detailed foam carving and durable hard coating solutions, perfect for themed environments, experiential marketing displays, props, and architectural features. Our skilled artisans and state-of-the-art CNC technology bring creative visions to life with precision and durability.
Our Foam Carving & Hard Coating Capabilities
1. Custom Foam Sculpting & CNC Carving
Using CNC foam cutting and hand-sculpting techniques, we create intricate designs, from large-scale sculptures to detailed lettering and themed props.
2. High-Density Foam for Structural Integrity
We work with EPS (Expanded Polystyrene), XPS (Extruded Polystyrene), and high-density urethane foams to ensure strength and durability.
3. Hard Coating for Durability & Weather Resistance
To protect foam structures, we apply polyurethane, epoxy, and polyurea coatings, making them weatherproof, impact-resistant, and long-lasting.
4. Custom Finishing & Painting
We provide hand-painting, airbrushing, and texturing to achieve realistic finishes, whether it’s wood, stone, metal, or custom branding.
5. Lightweight & Cost-Effective Solutions
Foam carving offers a lightweight yet durable alternative to traditional materials, making it ideal for events, set designs, and large installations.
Why Choose 428 Design & Fabrication? & Industries We Serve
- ✔ Custom-Tailored Solutions – We adapt designs to fit your unique needs.
- ✔ State-of-the-Art Technology – Our advanced software and machinery ensure high-precision results.
- ✔ Expert Craftsmanship – Our team brings years of experience in custom fabrication.
- ✔ Seamless Collaboration – We work closely with architects, designers, and brands to execute flawless projects.
- Experiential Marketing & Events – Brand activations, pop-up installations, and themed displays.
- Film & Theater Production – Custom props, stage sets, and scenery.
- Retail & Commercial Spaces – Large-scale foam signage and 3D displays.
- Architectural & Theme Park Designs – Themed facades, sculptures, and immersive elements.
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Need more help?
347-315-0082
Common Questions
F.A.Q.S
We use EPS, XPS, and high-density urethane foam, depending on project requirements. These materials are strong yet lightweight.
With our polyurethane, polyurea, and epoxy coatings, the foam becomes highly impact-resistant and weatherproof, suitable for indoor and outdoor use.
Yes! We provide custom paint, airbrushing, and realistic textures to make foam look like wood, stone, metal, or any desired finish.
Timelines vary, but most foam carving projects take 2-4 weeks, depending on complexity and finishing details.
Yes! We provide secure transportation and on-site installation to ensure seamless integration into your space or event.